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Author Topic: fork seals  (Read 471 times)
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Art
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« on: June 14, 2011, 05:24:27 PM »

I see I'm not the only one with fork seals leaking .I have 120000 miles on my valk .How much trouble is it to do the rebuild an do I need to change the slider bushings.I am planing on changing the stearing head bearings also
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MP
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1997 Standard and 2001 red/blk I/S with sidecar


« Reply #1 on: June 14, 2011, 06:22:35 PM »

I would suggest changing all the parts while you are in there.  Not expensive, and you have either tore them apart yourself, or paid someone to do it.

MP
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Scranton, ND
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« Reply #2 on: June 14, 2011, 08:42:10 PM »

I agree with MP. It's not too hard.
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Art
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« Reply #3 on: June 15, 2011, 12:29:13 AM »

I will do that tyhis fall .I'm not going to pull it apart during the riding season.Damm it is short here as it is .Oct is the last of the good weather so
we only have about four an a half mos. left.Damm this crummy weather.It started with the rain an clouds at the end of Oct. last year an hasen't stopped yet except for a little while  an then started all over again.I am going to replace the stearing bearings also.might as well do it all.Thanks Art.
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Cholla
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« Reply #4 on: June 15, 2011, 07:53:49 PM »

Art,
I just rebuilt my forks last winter (77K miles, 03' Std).  I wasn't leaking fluid, but wanted to put in Progressive springs so I decided to replace the seals while I was there.  Like Valker & MP say, it wasn't bad at all as long as you have the special "Honda tool" for the left fork.  I pretty much followed the shop manual step by step and I think I had an equal amount of time into removing & reinstalling the forks on the bike as I did rebuilding them.  I didn't replace the slider or guide bushings as mine happened to be in great shape.  The dark gray teflon coating that needs to be inspected for wear is on the "inner" surface of the guide bushing, and on the "outer" surface of the slider bushing.   

I used just under 3 pints of new fluid (old was pretty dark in color).  I also made a seal "driver" out of a PVC union and it worked fine (see Rattlebars link below)
http://www.rattlebars.com/vtx/forkseala.jpg

One thing I learned... as done per the manual, when you drive the oil seal back in place, you are actually driving the oil seal AND guide bushing at the same time.  Its much easier if you drive just the guide bushing (topped off by the backup ring) first, then drive the oil seal on top of that in a second step.


Also, I don't remember if the book clarifies it well, but you will want to pay attention to the number of threads exposed above the locknut and position it the same distance down when you reassemble.


Good Luck & Safe Riding...
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Like many travelers, I've seen more than I can remember and I can remember more than I've seen...

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Art
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« Reply #5 on: June 19, 2011, 05:46:22 PM »

Thats some good info. an good pic. thanks a lot Cholla.I do all my own work but have never done the shocks.tell me more about the fork tool.Art
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MP
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1997 Standard and 2001 red/blk I/S with sidecar


« Reply #6 on: June 20, 2011, 07:25:30 AM »

Great pics and write up, Cholla!  Thank you.

I have a fork tool that I have loaned out before for shipping cost.

MP
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Scranton, ND
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Wm Jones
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« Reply #7 on: October 06, 2011, 09:05:39 PM »

borrow MP's fork tool it really helps. Borrowed mine from the local honda shop keeps you from nicking the fork tubes during installation.
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DARK KNIGHT
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